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sales@pl-mach.com

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PE Solid Wall Pipe Flange Adaptor Machine

Application: 

PE solid wall pipe flange adaptor machine is a specialized equipment for PE solid wall pipe. It neatly flanges the ends of PE pipes by controlling the movement and time of each component, so as to facilitate subsequent connection or installation. Compared with the traditional manual turnup method, PE solid wall pipe turnup machine has the advantages of simple operation, high efficiency and stable quality.

Enquiry

The working principle of PE solid wall pipe flange adaptor machine

PE solid wall pipe flange adaptor machine is mainly composed of feeding system, flange adaptor system, control system and other parts. Its working principle is as follows:

1. Feeding system: one end of PE pipe is fed into the flange adaptor machine, usually by conveyor belt or roller conveyor.

2. Flange adaptor system: under the action of feeding system, PE pipe is clamped by turnup fixture and cut by cutting knife, then turnup operation is carried out by pressure roller.

3. Control system: control the running time and speed of each action part to ensure the stability and consistency of the turnup operation.

  • Why Choose Us?

Your vision, realized by PLM

Our state-of-the-art Integrated PE Solid Wall Pipe Turnup Machine is engineered to meet diverse customers' requirements

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Improve production efficiency

PE solid wall pipe turnup machine adopts automatic equipment, which can quickly and accurately complete the turnup process and greatly improve the production efficiency.

Ensure product quality

PE solid wall pipe turnup machine ensures that each pipe can be turnup in place through precise control system to ensure the stability of product quality.

Reduce labor costs

the traditional manual turnup method requires a large amount of labor input, while the PE solid wall pipe flanging machine can be operated by only a few workers, reducing labor costs.

  • FAQ

The Questions you may concern

Yes, we are.

The factory site is bought by us in 2019 with 32160 square meters

Yes, we certainly provide a basic recipe for sheet/board/film/Pipe material to get you started. The recipe includes optimal settings for processing on our machines, ensuring you achieve the best results in terms of product quality and manufacturing efficiency.

Here's what we offer:

  1. Starter Recipe: A standard formula, including recommended types and percentages of additives if necessary, tailored for our equipment.

  2. Customization Advice: Guidance on how to adjust the recipe for different product specifications or to incorporate various fillers, colorants, or other additives.

  3. Process Optimization: Instructions on machine settings such as temperature profiles, screw speeds, and cooling times to optimize the production process.

  4. Troubleshooting Tips: Common issues that might arise with sheet/board/film/pipe production and how to adjust the recipe or machine settings to resolve them.

Should you require more specialized formulations, we can also assist in developing custom recipes or work with your material suppliers to ensure that you have a recipe that meets your specific product needs and quality standards.

Yes, you can.

Absolutely. Our machines are highly customizable to meet the unique requirements of our clients' production processes. We can tailor the screw design, die heads, and cutting systems to accommodate various widths and thicknesses, and integrate additional modules such as co-extrusion capabilities for layered materials, automatic thickness gauging for consistent product quality, and advanced winding systems for different roll sizes. Our goal is to provide a solution that aligns with your specific manufacturing objectives and optimizes your production efficiency.

Our machinery is designed with energy efficiency as a priority. We utilize the latest energy-saving technologies such as servo motor drives, screw design, energy-efficient motors that significantly reduce power consumption. Our equipment's energy consumption metrics often surpass industry standards, as we continuously innovate to reduce the carbon footprint and operating costs for our clients.

Our equipment is engineered for ease of maintenance, ensuring minimal downtime and efficient servicing. Here are the key aspects of our maintenance and service requirements:

  1. Maintenance Schedule: We provide a comprehensive maintenance schedule that outlines routine checks and servicing tasks to be performed daily, weekly, monthly, and annually.

  2. User-Friendly Design: Components that require regular maintenance are easily accessible to reduce the time and effort needed for servicing.

  3. Documentation: Detailed manuals and instructional videos are provided, which cover maintenance procedures, troubleshooting guides, and parts replacement.

  4. Spare Parts: We supply a list of recommended spare parts to keep on hand, which facilitates quick replacements and repairs when necessary.

  5. Training: We offer training for your technical staff on maintenance best practices to ensure they are well-equipped to maintain the equipment effectively.

  6. Technical Support: Our dedicated technical support team is available to assist with any maintenance queries and can provide remote diagnostics and guidance.

  7. Service Agreements: We offer optional service agreements that include regular on-site maintenance visits, equipment audits, and updates to ensure your machinery remains in optimal condition.

By adhering to our maintenance and service guidelines, you can expect reliable performance and an extended lifespan for your equipment.

 
 

We offer a comprehensive installation and training service for our equipment to ensure a smooth start-up and efficient operation:

  1. Pre-Installation Planning: We work with you to prepare your site for installation, including space requirements, utility connections, and environmental conditions.

  2. Installation: Our team of skilled technicians will come to your site to install the machinery. This includes assembly, integration into your production line, and initial start-up to ensure everything is functioning correctly.

  3. Training: We provide hands-on training for your operators and maintenance staff. This includes operating procedures, safety protocols, troubleshooting, and routine maintenance tasks.

  4. Documentation: Full documentation is provided, which encompasses user manuals, operating instructions, and maintenance guides.

  5. Follow-Up: After installation and training, we conduct follow-up visits or remote sessions to address any questions and ensure your team is comfortable with the equipment.

  6. Ongoing Support: Our customer service team remains available for any additional training needs or support requests that may arise as you utilize the equipment.

Our goal is to enable your team to operate the machinery with confidence and efficiency, ensuring maximum productivity and longevity of the equipment.

Our warranty terms and after-sales support are designed to provide you with peace of mind and ensure the continuous, efficient operation of your equipment:

  1. Warranty Period: We typically offer a 12-month warranty period from the date of installation or 18 months from the date of delivery, whichever comes first. This warranty covers parts and labor for any manufacturing defects.

  2. Extended Warranty Options: Extended warranties are available upon request and can be customized to meet your specific needs.

  3. Parts Replacement: During the warranty period, any faulty components due to manufacturing defects will be replaced free of charge.

  4. Technical Support: We provide 24/7 technical support via phone, email, or video conferencing to assist with any issues you may encounter.

  5. On-Site Assistance: Should you require it, we can dispatch a technician to your site for more complex issues that cannot be resolved remotely.

  6. Training: Additional training for new staff or refresher courses can be arranged during or after the warranty period.

  7. Preventative Maintenance: We offer maintenance agreements to help prevent downtime and extend the life of your equipment.

Our after-sales team is committed to ensuring that any issues are addressed quickly and effectively, minimizing any potential disruption to your operations.

We ensure the reliability and longevity of our equipment through several key measures:

  1. Quality Materials: We use high-grade, durable materials in the construction of our machinery to withstand the demands of continuous operation.

  2. Precision Engineering: Our machines are designed with precision engineering, adhering to stringent industry standards to ensure each component functions optimally for the long term.

  3. Regular Testing: Each machine undergoes thorough testing and quality assurance processes to detect and rectify any potential issues before delivery.

  4. Preventative Maintenance: We provide detailed maintenance schedules and best practices to prevent wear and tear, extending the life of the machine.

  5. Upgrades and Support: Our team offers ongoing support and upgrades for our machinery to keep them up-to-date with the latest technology and improvements.

  6. Training: Proper training is provided to ensure your staff operates the machinery correctly, which is crucial for maintaining its condition over time.

  7. Responsive Customer Service: In case of any issues, our responsive customer service and technical support team are available to provide immediate assistance.

By focusing on these areas, we can guarantee that our equipment remains reliable and maintains high performance throughout its operational lifespan

Absolutely, we can provide references from a number of satisfied clients in the plastic sheet/bobard/film/pipe manufacturing industry. We believe that hearing firsthand about their experiences with our equipment and service can provide valuable insights into the quality and reliability of our offerings.

Upon request, we will:

  1. Share Testimonials: Offer written statements or case studies from current clients that highlight their experiences.
  2. Provide Contact Information: With their permission, we can give you the contact details of some of our clients so you can reach out to them directly for a candid conversation.
  3. Arrange Site Visits: If possible, we can organize visits to facilities where our equipment is currently in operation, allowing you to see the machinery at work and discuss with the operators on-site.

We are confident in our machinery's performance and our clients' satisfaction and are happy to facilitate these connections to help inform your purchasing decision.

The estimated delivery time for our production line machinery is typically between 30 days to 90 days  from the date of receiving deposit . This timeline includes the manufacturing process, quality assurance testing, and final preparations for shipment.

Factors that may affect delivery time include:

  1. Customization: Custom requests may require additional design and manufacturing time.
  2. Order Volume: Large or multiple orders might extend the timeline due to the scale of production.
  3. Component Availability: Rare delays in the supply chain for specific components can impact the schedule.
  4. Transport Logistics: Depending on your location, international shipping and customs clearance can also influence the delivery date.

We commit to transparent communication throughout the process and will provide regular updates on your order's progress. If expedited delivery is required, please discuss this with our sales team to explore what options may be available.

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