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sales@pl-mach.com

86-15962692507

PVB/SGP Film Extrusion Line

PVB/SGP films are extensively utilized in various applications such as architectural laminated glass, automotive laminated glass, bullet-resistant glass, and soundproof glass. They offer excellent safety features by preventing glass from shattering and causing injury due to the impact of external forces. Additionally, these films provide sound insulation and UV protection. They are available in both colored and highly transparent variants

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Main Technical Specification

Model PLM150 PLM95/52
Material PVB/SGP PVB/SGP
Width 2400-3600mm 2400-3600mm
Thickness 0.38-2.28mm 0.38-2.28mm
Production Capacity 400kg/h 600kg/h
Line Speed 8m/min 8m/min

Essential Buyer's Guide for PVB/SGP Film Extrusion Line

1. Machine Specifications

  • Extrusion Capacity: Based on your production volume needs.
  • Width Range: Must accommodate the sizes of PVB/SGP Film you intend to produce.
  • Material Compatibility: Ensure compatibility with various grades of PVB/SGP.

2. Quality and Precision

  • Thickness Control: Precision in thickness for consistent quality.
  • Temperature Control: Accurate temperature settings for different PVB/SGP grades.

3. Technology and Features

  • Automation Level: Consider machines with automated control systems for efficiency.
  • Cooling System: Efficient cooling system for PVB/SGP Film setting.
  • Die Design: Advanced die design for uniform film thickness.

4. Supplier Reliability

  • Reputation: Look for suppliers with a proven track record.
  • Support Services: Availability of after-sales service and technical support.
  • Machine Warranty: Check the duration and coverage of the warranty.

5. Cost Efficiency

  • Energy Consumption: Evaluate energy efficiency for long-term cost savings.
  • Maintenance Costs: Consider machines with lower maintenance requirements.

6. Compliance and Safety

  • Regulatory Compliance: Ensure the machine meets all relevant industry standards.
  • Safety Features: Safety measures for operators and the working environment.

7. Customization and Scalability

  • Custom Features: Option for customization based on your specific needs.
  • Upgradability: Potential for future upgrades and scalability.

8. Environmental Impact

  • Eco-Friendly Operations: Consider machines that minimize environmental impact.
  • Recycling Capabilities: Ability to work with recycled materials.

9. Demonstration and Testing

  • Test Run: Request a demonstration or test run with your specific PVB/SGP material.
  • Sample Production: Evaluate the quality of film produced during testing.

10. References and Case Studies

  • Client Feedback: Request references or case studies from current users of the machines.
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  • Why Choose Us?

Your vision, realized by PLM

Our state-of-the-art PVB/SGP film extrusion production line is engineered to meet diverse customer requirements

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Optimal Transparency and Color Consistency

Achieving consistent transparency and color in PVB/SGP films is crucial for aesthetic and functional quality. This demands precise control over material composition and manufacturing processes.

Adhesion and Durability

The films must adhere strongly to glass, maintaining this bond over time under various environmental stresses, such as temperature fluctuations and humidity. Developing a film with the right chemical composition that ensures robust adhesion while withstanding environmental and physical challenges is a significant technical hurdle.

Balancing Multifunctional Properties

PVB/SGP films must combine safety features with UV protection and sound insulation. Crafting a film that meets all these requirements without compromise is a complex task.

  • FAQ
  • FAQ

The Questions you may concern

Yes, we are.

The factory site is bought by us in 2019 with 32160 square meters

Yes, we certainly provide a basic recipe for PVB/SGP Film to get you started. The recipe includes optimal settings for processing on our machines, ensuring you achieve the best results in terms of product quality and manufacturing efficiency.

Here's what we offer:

  1. Starter Recipe: A standard formula, including recommended types and percentages of additives if necessary, tailored for our equipment.

  2. Customization Advice: Guidance on how to adjust the recipe for different product specifications or to incorporate various fillers, colorants, or other additives.

  3. Process Optimization: Instructions on machine settings such as temperature profiles, screw speeds, and cooling times to optimize the production process.

  4. Troubleshooting Tips: Common issues that might arise with PVB/SGP Film production and how to adjust the recipe or machine settings to resolve them.

Should you require more specialized formulations, we can also assist in developing custom recipes or work with your material suppliers to ensure that you have a recipe that meets your specific product needs and quality standards.

Yes, you can.

Absolutely. Our machines are highly customizable to meet the unique requirements of our clients' production processes. We can tailor the screw design, die heads, and cutting systems to accommodate various widths and thicknesses, and integrate additional modules such as co-extrusion capabilities for layered materials, automatic thickness gauging for consistent product quality, and advanced winding systems for different roll sizes. Our goal is to provide a solution that aligns with your specific manufacturing objectives and optimizes your production efficiency.

 

Our machinery is designed with energy efficiency as a priority. We utilize the latest energy-saving technologies such as servo motor drives, screw design, energy-efficient motors that significantly reduce power consumption. Our equipment's energy consumption metrics often surpass industry standards, as we continuously innovate to reduce the carbon footprint and operating costs for our clients.

Our equipment is engineered for ease of maintenance, ensuring minimal downtime and efficient servicing. Here are the key aspects of our maintenance and service requirements:

  1. Maintenance Schedule: We provide a comprehensive maintenance schedule that outlines routine checks and servicing tasks to be performed daily, weekly, monthly, and annually.

  2. User-Friendly Design: Components that require regular maintenance are easily accessible to reduce the time and effort needed for servicing.

  3. Documentation: Detailed manuals and instructional videos are provided, which cover maintenance procedures, troubleshooting guides, and parts replacement.

  4. Spare Parts: We supply a list of recommended spare parts to keep on hand, which facilitates quick replacements and repairs when necessary.

  5. Training: We offer training for your technical staff on maintenance best practices to ensure they are well-equipped to maintain the equipment effectively.

  6. Technical Support: Our dedicated technical support team is available to assist with any maintenance queries and can provide remote diagnostics and guidance.

  7. Service Agreements: We offer optional service agreements that include regular on-site maintenance visits, equipment audits, and updates to ensure your machinery remains in optimal condition.

By adhering to our maintenance and service guidelines, you can expect reliable performance and an extended lifespan for your equipment.

 
 

We offer a comprehensive installation and training service for our equipment to ensure a smooth start-up and efficient operation:

  1. Pre-Installation Planning: We work with you to prepare your site for installation, including space requirements, utility connections, and environmental conditions.

  2. Installation: Our team of skilled technicians will come to your site to install the machinery. This includes assembly, integration into your production line, and initial start-up to ensure everything is functioning correctly.

  3. Training: We provide hands-on training for your operators and maintenance staff. This includes operating procedures, safety protocols, troubleshooting, and routine maintenance tasks.

  4. Documentation: Full documentation is provided, which encompasses user manuals, operating instructions, and maintenance guides.

  5. Follow-Up: After installation and training, we conduct follow-up visits or remote sessions to address any questions and ensure your team is comfortable with the equipment.

  6. Ongoing Support: Our customer service team remains available for any additional training needs or support requests that may arise as you utilize the equipment.

Our goal is to enable your team to operate the machinery with confidence and efficiency, ensuring maximum productivity and longevity of the equipment.

Our warranty terms and after-sales support are designed to provide you with peace of mind and ensure the continuous, efficient operation of your equipment:

  1. Warranty Period: We typically offer a 12-month warranty period from the date of installation or 18 months from the date of delivery, whichever comes first. This warranty covers parts and labor for any manufacturing defects.

  2. Extended Warranty Options: Extended warranties are available upon request and can be customized to meet your specific needs.

  3. Parts Replacement: During the warranty period, any faulty components due to manufacturing defects will be replaced free of charge.

  4. Technical Support: We provide 24/7 technical support via phone, email, or video conferencing to assist with any issues you may encounter.

  5. On-Site Assistance: Should you require it, we can dispatch a technician to your site for more complex issues that cannot be resolved remotely.

  6. Training: Additional training for new staff or refresher courses can be arranged during or after the warranty period.

  7. Preventative Maintenance: We offer maintenance agreements to help prevent downtime and extend the life of your equipment.

Our after-sales team is committed to ensuring that any issues are addressed quickly and effectively, minimizing any potential disruption to your operations.

We ensure the reliability and longevity of our equipment through several key measures:

  1. Quality Materials: We use high-grade, durable materials in the construction of our machinery to withstand the demands of continuous operation.

  2. Precision Engineering: Our machines are designed with precision engineering, adhering to stringent industry standards to ensure each component functions optimally for the long term.

  3. Regular Testing: Each machine undergoes thorough testing and quality assurance processes to detect and rectify any potential issues before delivery.

  4. Preventative Maintenance: We provide detailed maintenance schedules and best practices to prevent wear and tear, extending the life of the machine.

  5. Upgrades and Support: Our team offers ongoing support and upgrades for our machinery to keep them up-to-date with the latest technology and improvements.

  6. Training: Proper training is provided to ensure your staff operates the machinery correctly, which is crucial for maintaining its condition over time.

  7. Responsive Customer Service: In case of any issues, our responsive customer service and technical support team are available to provide immediate assistance.

By focusing on these areas, we can guarantee that our equipment remains reliable and maintains high performance throughout its operational lifespan

Absolutely, we can provide references from a number of satisfied clients in the plastic sheet/bobard/film manufacturing industry. We believe that hearing firsthand about their experiences with our equipment and service can provide valuable insights into the quality and reliability of our offerings.

Upon request, we will:

  1. Share Testimonials: Offer written statements or case studies from current clients that highlight their experiences.
  2. Provide Contact Information: With their permission, we can give you the contact details of some of our clients so you can reach out to them directly for a candid conversation.
  3. Arrange Site Visits: If possible, we can organize visits to facilities where our equipment is currently in operation, allowing you to see the machinery at work and discuss with the operators on-site.

We are confident in our machinery's performance and our clients' satisfaction and are happy to facilitate these connections to help inform your purchasing decision.

The estimated delivery time for our production line machinery is typically between 30 days to 90 days  from the date of receiving deposit . This timeline includes the manufacturing process, quality assurance testing, and final preparations for shipment.

Factors that may affect delivery time include:

  1. Customization: Custom requests may require additional design and manufacturing time.
  2. Order Volume: Large or multiple orders might extend the timeline due to the scale of production.
  3. Component Availability: Rare delays in the supply chain for specific components can impact the schedule.
  4. Transport Logistics: Depending on your location, international shipping and customs clearance can also influence the delivery date.

We commit to transparent communication throughout the process and will provide regular updates on your order's progress. If expedited delivery is required, please discuss this with our sales team to explore what options may be available.

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