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sales@pl-mach.com

86-15962692507

Ф20-160mm PPR Pipe Extrusion Line

Application

  • Radiant Floor Heating Systems
  • Central Heating Solutions for Residential and Industrial Settings
  • Industrial Transportation of Chemical Liquids and Gases
  • Distribution of Drinking Water
  • Specialized Applications: Underwater Piping, Systems Prone to Electrochemical Corrosion, etc.
  • Transport of Hot and Cold Water

 

Structure
Single layer or Multi-layer

Enquiry

Main Technical Specification

Model PLM-63 PLM-160
Material PP PP
Pipe Diameter 20-63mm 20-160mm
Production Capaicty 220-250kg/h 450-500kg/h
Motor Power 55KW 90KW

Essential Buyer's Guide for Ф20-160mm PPR Pipe Extrusion Line

1. Equipment Type and Capacity

Evaluate whether the equipment is suitable for producing the specific type of Ф20-160mm PPR Pipe  you need. Also, consider the production capacity to ensure it meets your output requirements.

2. Technology and Innovation

Look for equipment that incorporates the latest technological advancements for better efficiency, quality, and sustainability.

3. Quality of Components

Assess the quality of the machinery’s components. High-quality components usually mean better durability and less downtime.

4. Energy Efficiency

Choose equipment that is energy-efficient to reduce operational costs and minimize the environmental footprint.

5. Ease of Operation and Contro

The machinery should have user-friendly interfaces and control systems for ease of operation and monitoring.

6. Maintenance and Durability

Consider the ease of maintenance and the expected lifespan of the equipment. Durable machinery with easy maintenance can significantly reduce long-term costs.

7. Cost-effectiveness

Weigh the cost of the equipment against its features, benefits, and long-term operational costs.

8. Supplier Reputation and Support

Research the supplier’s reputation in the industry. Reliable after-sales support and technical assistance are crucial.

9. Compliance with Standards

Ensure the equipment complies with industry standards and regulations to avoid legal and safety issues.

10. Customization and Flexibility

The ability to customize the machinery to fit specific production needs and adaptability for future upgrades can be a significant advantage.

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  • Why Choose Us?

Your vision, realized by PLM

Our state-of-the-art Ф20-160mm PPR Pipe is engineered to meet diverse customers' requirements

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Extrusion Process Optimization

Essential for consistent quality, the extrusion process must be finely tuned for even melting and distribution of PPR material, ensuring uniform wall thickness and structural integrity of the pipes.

Precise Cooling and Sizing Systems

Critical for dimensional accuracy, cooling and sizing systems must rapidly and uniformly solidify the pipes, preventing deformities and achieving the correct diameter and roundness.

Automated Quality Control

Implementing automated checks for material quality, thickness, diameter, and overall pipe strength ensures consistent high-quality output, reducing errors and enhancing efficiency.

  • FAQ

The Questions you may concern

Yes, we are.

The factory site is bought by us in 2019 with 32160 square meters

Yes, we certainly provide a basic recipe for Ф20-160mm PPR Pipe to get you started. The recipe includes optimal settings for processing on our machines, ensuring you achieve the best results in terms of product quality and manufacturing efficiency.

Here's what we offer:

  1. Starter Recipe: A standard formula, including recommended types and percentages of additives if necessary, tailored for our equipment.

  2. Customization Advice: Guidance on how to adjust the recipe for different product specifications or to incorporate various fillers, colorants, or other additives.

  3. Process Optimization: Instructions on machine settings such as temperature profiles, screw speeds, and cooling times to optimize the production process.

  4. Troubleshooting Tips: Common issues that might arise with Ф20-160mm PPR Pipe production and how to adjust the recipe or machine settings to resolve them.

Should you require more specialized formulations, we can also assist in developing custom recipes or work with your material suppliers to ensure that you have a recipe that meets your specific product needs and quality standards.

Yes, you can.

Absolutely. Our machines are highly customizable to meet the unique requirements of our clients' production processes. We can tailor the screw design, die heads, and cutting systems to accommodate various widths and thicknesses, and integrate additional modules such as co-extrusion capabilities for layered materials, automatic thickness gauging for consistent product quality, and advanced winding systems for different roll sizes. Our goal is to provide a solution that aligns with your specific manufacturing objectives and optimizes your production efficiency.

 

Our machinery is designed with energy efficiency as a priority. We utilize the latest energy-saving technologies such as servo motor drives, screw design, energy-efficient motors that significantly reduce power consumption. Our equipment's energy consumption metrics often surpass industry standards, as we continuously innovate to reduce the carbon footprint and operating costs for our clients.

Our equipment is engineered for ease of maintenance, ensuring minimal downtime and efficient servicing. Here are the key aspects of our maintenance and service requirements:

  1. Maintenance Schedule: We provide a comprehensive maintenance schedule that outlines routine checks and servicing tasks to be performed daily, weekly, monthly, and annually.

  2. User-Friendly Design: Components that require regular maintenance are easily accessible to reduce the time and effort needed for servicing.

  3. Documentation: Detailed manuals and instructional videos are provided, which cover maintenance procedures, troubleshooting guides, and parts replacement.

  4. Spare Parts: We supply a list of recommended spare parts to keep on hand, which facilitates quick replacements and repairs when necessary.

  5. Training: We offer training for your technical staff on maintenance best practices to ensure they are well-equipped to maintain the equipment effectively.

  6. Technical Support: Our dedicated technical support team is available to assist with any maintenance queries and can provide remote diagnostics and guidance.

  7. Service Agreements: We offer optional service agreements that include regular on-site maintenance visits, equipment audits, and updates to ensure your machinery remains in optimal condition.

By adhering to our maintenance and service guidelines, you can expect reliable performance and an extended lifespan for your equipment.

 
 

We offer a comprehensive installation and training service for our equipment to ensure a smooth start-up and efficient operation:

  1. Pre-Installation Planning: We work with you to prepare your site for installation, including space requirements, utility connections, and environmental conditions.

  2. Installation: Our team of skilled technicians will come to your site to install the machinery. This includes assembly, integration into your production line, and initial start-up to ensure everything is functioning correctly.

  3. Training: We provide hands-on training for your operators and maintenance staff. This includes operating procedures, safety protocols, troubleshooting, and routine maintenance tasks.

  4. Documentation: Full documentation is provided, which encompasses user manuals, operating instructions, and maintenance guides.

  5. Follow-Up: After installation and training, we conduct follow-up visits or remote sessions to address any questions and ensure your team is comfortable with the equipment.

  6. Ongoing Support: Our customer service team remains available for any additional training needs or support requests that may arise as you utilize the equipment.

Our goal is to enable your team to operate the machinery with confidence and efficiency, ensuring maximum productivity and longevity of the equipment.

Our warranty terms and after-sales support are designed to provide you with peace of mind and ensure the continuous, efficient operation of your equipment:

  1. Warranty Period: We typically offer a 12-month warranty period from the date of installation or 18 months from the date of delivery, whichever comes first. This warranty covers parts and labor for any manufacturing defects.

  2. Extended Warranty Options: Extended warranties are available upon request and can be customized to meet your specific needs.

  3. Parts Replacement: During the warranty period, any faulty components due to manufacturing defects will be replaced free of charge.

  4. Technical Support: We provide 24/7 technical support via phone, email, or video conferencing to assist with any issues you may encounter.

  5. On-Site Assistance: Should you require it, we can dispatch a technician to your site for more complex issues that cannot be resolved remotely.

  6. Training: Additional training for new staff or refresher courses can be arranged during or after the warranty period.

  7. Preventative Maintenance: We offer maintenance agreements to help prevent downtime and extend the life of your equipment.

Our after-sales team is committed to ensuring that any issues are addressed quickly and effectively, minimizing any potential disruption to your operations.

We ensure the reliability and longevity of our equipment through several key measures:

  1. Quality Materials: We use high-grade, durable materials in the construction of our machinery to withstand the demands of continuous operation.

  2. Precision Engineering: Our machines are designed with precision engineering, adhering to stringent industry standards to ensure each component functions optimally for the long term.

  3. Regular Testing: Each machine undergoes thorough testing and quality assurance processes to detect and rectify any potential issues before delivery.

  4. Preventative Maintenance: We provide detailed maintenance schedules and best practices to prevent wear and tear, extending the life of the machine.

  5. Upgrades and Support: Our team offers ongoing support and upgrades for our machinery to keep them up-to-date with the latest technology and improvements.

  6. Training: Proper training is provided to ensure your staff operates the machinery correctly, which is crucial for maintaining its condition over time.

  7. Responsive Customer Service: In case of any issues, our responsive customer service and technical support team are available to provide immediate assistance.

By focusing on these areas, we can guarantee that our equipment remains reliable and maintains high performance throughout its operational lifespan

Absolutely, we can provide references from a number of satisfied clients in the plastic sheet/bobard/film/pipe manufacturing industry. We believe that hearing firsthand about their experiences with our equipment and service can provide valuable insights into the quality and reliability of our offerings.

Upon request, we will:

  1. Share Testimonials: Offer written statements or case studies from current clients that highlight their experiences.
  2. Provide Contact Information: With their permission, we can give you the contact details of some of our clients so you can reach out to them directly for a candid conversation.
  3. Arrange Site Visits: If possible, we can organize visits to facilities where our equipment is currently in operation, allowing you to see the machinery at work and discuss with the operators on-site.

We are confident in our machinery's performance and our clients' satisfaction and are happy to facilitate these connections to help inform your purchasing decision.

The estimated delivery time for our production line machinery is typically between 30 days to 90 days  from the date of receiving deposit . This timeline includes the manufacturing process, quality assurance testing, and final preparations for shipment.

Factors that may affect delivery time include:

  1. Customization: Custom requests may require additional design and manufacturing time.
  2. Order Volume: Large or multiple orders might extend the timeline due to the scale of production.
  3. Component Availability: Rare delays in the supply chain for specific components can impact the schedule.
  4. Transport Logistics: Depending on your location, international shipping and customs clearance can also influence the delivery date.

We commit to transparent communication throughout the process and will provide regular updates on your order's progress. If expedited delivery is required, please discuss this with our sales team to explore what options may be available.

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